A real-time motor vibration monitoring system that enables early detection of abnormal faults such as imbalance, misalignment, and bearing damage. The system helps prevent severe failures, reduce maintenance costs, and minimize unplanned downtime.

1. SYSTEM ARCHITECTURE OF THE SELINK MOTOR VIBRATION MONITORING SYSTEM – selink

Electric motors: Improving efficiency and sustainability - Electronic Products

2. OPERATING PRINCLES

  • Data Acquisition: High-sensitivity accelerometer sensors are installed directly on critical motor locations (such as bearings and motor housings) to continuously measure vibration parameters along three axes (X, Y, Z).

  • Data Transmission & Storage: Collected data is transmitted either wirelessly (via 3G/4G, Wi-Fi, or LoRaWAN) or through wired connections to a cloud-based or on-premise server.

  • Analysis & Diagnostics: Specialized software applies AI algorithms and FFT (Fast Fourier Transform) to analyze vibration frequency spectra, compare them with standard reference patterns, and accurately identify fault types and severity levels.

  • Alerts & Reporting: The system automatically sends early warnings via SMS, Email, or mobile applications when abnormalities are detected, along with recommended corrective maintenance actions.

3. KEY FEATURES

  • Continuous & Real-Time Monitoring: 24/7 monitoring provides instant insights into the “health condition” of equipment.

  • Remote Early Warning Alerts: Receive notifications at the early stages of equipment degradation, enabling proactive maintenance planning and preventing unexpected failures.

  • Accurate & Automated Diagnostics: Intelligent software precisely identifies issues (e.g., “Bearing fault at cooling fan location – Severity: High”), reducing reliance on specialized experts.

  • Trend Reports & Historical Analysis: Vibration data history is stored to analyze degradation trends and evaluate post-maintenance effectiveness.

  • Intuitive Multi-Platform Interface: Easy management via web-based dashboards or mobile applications, displaying equipment status using color indicators (Green / Yellow / Red).

4. BENEFITS OF VIBRATION MONITORING

Optimized Maintenance Costs:

  • Shift from time-based maintenance to condition-based maintenance

  • Reduce repair and spare part replacement costs by over 50%

Maximized Equipment Uptime

  • Minimize unplanned downtime

  • Improve productivity and production line reliability

Extended Equipment Lifespan

  • Early detection and timely intervention help extend motor and machinery lifespan

Enhanced Workplace Safety: Prevent equipment failures that could lead to fires, explosions, or serious accidents

5. INDUSTRY APPLICATIONS

  • Manufacturing & Processing: Monitoring motors of pumps, air compressors, industrial fans, conveyors, and gearboxes

  • Energy Sector: Monitoring vibration of wind turbines, generators, and motors in thermal power plants

  • Mining & Construction: Monitoring crushers, vibrating screens, heavy-duty trucks, and excavators

  • Marine Transportation: Monitoring ship engines and auxiliary generators

  • Infrastructure & Buildings: Monitoring HVAC systems, water pumps, and motors in commercial buildings

Don’t let equipment failures disrupt your production!

Take a proactive approach to asset protection and operational efficiency with the Smart Motor Vibration Monitoring Solution.

Contact SELINK today for expert consultation and a FREE DEMO tailored to your needs!